Power Systems - Motors, Inverters, Generators, Batteries and Controls

TwinElectra provides advanced engineering solutions for electric machines, power electronics, power systems, and high-performance control applications across mobile and industrial markets.

Our expertise spans the complete development lifecycle—from system architecture and dynamic modeling to controller design, embedded software implementation, validation, and deployment. We specialize in developing sophisticated control systems that maximize efficiency, performance, reliability, and operational safety for electrified products and power generation systems.

With decades of experience in electric drives, generator systems, energy management, and real-time control, TwinElectra helps customers solve complex challenges in transportation, off-highway equipment, industrial automation, power generation, and distributed energy systems.

Electric Machine Control Systems

TwinElectra develops advanced control solutions for a wide range of motor technologies, including:

• Induction Motors (IM)
• Interior Permanent Magnet Motors (IPM)
• Surface Permanent Magnet Motors (SPM)
• Synchronous Reluctance Motors (SynRM)
• Permanent Magnet Assisted Synchronous Reluctance Motors (PM-SynRM)
• Switched Reluctance Motors (SRM)
• Brushless DC Motors (BLDC)

Our engineering teams optimize motor performance across the full operating envelope, delivering solutions that balance efficiency, torque capability, thermal performance, and system cost.

Advanced Motor Control Technologies

We specialize in high-performance electric drive control strategies including:

• Field-Oriented Vector Control (FOC)
• Direct Torque Control (DTC)
• Sensorless Motor Control
• Maximum Torque Per Ampere (MTPA)
• Field Weakening Control
• Maximum Torque Per Volt (MTPV)
• Torque and Speed Control
• Position and Motion Control
• Adaptive and Robust Control Techniques
• Fault-Tolerant Control Strategies

These advanced algorithms enable precise control of motor torque, speed, and efficiency while supporting demanding applications across a wide range of operating conditions.

Power Electronics and Energy Management

TwinElectra develops control systems for modern power conversion and energy management applications including:

• Traction Inverters
• DC-DC Converters
• Battery Management Systems (BMS)
• Energy Storage Systems
• Power Distribution Systems
• Hybrid Powertrains
• Electrified Hydraulic Systems
• Charging and Energy Infrastructure

Our solutions optimize energy utilization, improve system efficiency, and enhance overall operational performance.

Generator Controls and Power Management

TwinElectra has extensive expertise in power generation and grid-connected systems, supporting both mobile and stationary applications.

Capabilities include:

• Generator Excitation Control
• Voltage Regulation Systems
• Speed Governing Systems
• Generator Synchronization
• Bus Synchronization and Paralleling
• Load Sharing Controls
• Power Factor Control
• Microgrid Controls
• Distributed Energy Resource (DER) Integration
• Islanding and Grid Reconnection Strategies
• Energy Management Systems

Our solutions enable reliable and efficient operation of generators, microgrids, and distributed energy systems while maintaining stability under varying operating conditions.

Mobile and Industrial Applications

Our expertise supports a broad range of applications including:

Mobile Equipment

• Construction Equipment
• Mining Equipment
• Material Handling Vehicles
• Agricultural Machinery
• Commercial Vehicles
• Specialty Vehicles
• Electrified Off-Highway Equipment

Industrial Systems

• Industrial Drives
• Pumps and Compressors
• Factory Automation Systems
• Process Control Systems
• Power Generation Equipment
• Microgrids
• Renewable Energy Systems
• Energy Storage Platforms

Delivering High-Performance Control Solutions

TwinElectra combines deep domain expertise in electric machines, power electronics, power systems, and embedded controls to develop solutions that improve efficiency, reliability, and performance across a wide range of applications.

From advanced motor control algorithms and generator synchronization systems to energy management and grid integration solutions, we help customers bring innovative products and systems to market faster while reducing technical risk and development costs.